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Dongfeng Honda: Chinese Automotive Plant Eliminates Robot Cooling Scale, Saves $4,700/Year with Vulcan S25

Dongfeng Honda Automobile Co., Ltd. in China installed a Vulcan S25 on production robot cooling lines. After 3 months: scale significantly reduced, chemical use decreased, $4,700 annual savings.

About Dongfeng Honda

Dongfeng Honda Automobile Co., Ltd. is an automobile manufacturing company headquartered in China, and a 50:50 joint-venture between Dongfeng Motor Group and Honda Motor Company in Japan.

Founded: 2003

Facilities: Three production plants

Application: Automobile casting cooling workshop

3

Months to results

$4,700

Annual Savings

Honda Manufacturing

The Challenge

Scale Problems

The circulating water system for the production robots was heavily scaled. The large amount of scale in the pipes affected the production line.

Critical Impact

Scale buildup in the cooling system for production robots directly impacted manufacturing operations, threatening production efficiency and quality.

Location

Company: Dongfeng Honda Automobile Co., Ltd.

Location: China

Area: Automobile casting cooling workshop

Vulcan Installation

Model: Vulcan S25

Installation Point: Main pipeline of the circulating water system for production robots

Results After: 3 months

The Vulcan Effect

After 3 Months

  • Scale on cooling water side significantly reduced

  • Use of chemicals and acid reduced

  • Now only simple manual cleaning required

Financial Impact

$4,700

Estimated annual savings

Vulcan S25 installed on main pipeline

Vulcan S25 installed on the main pipeline of the circulating water system for the production robots

Benefits for Automotive Manufacturing

Production Robots

Cooling systems protected

Chemical Reduction

Less acid and chemicals

$4,700 Savings

Annual cost reduction

Simple Maintenance

Only manual cleaning needed

Vulcan S25 Technical Specifications

Max Pipe Diameter:

4 inches

Max Water Flow:

130 GPM

Wattage:

2.25 W

Dimensions:

7.9" x 4.9" x 1.6"

Pipe Materials:

All types

Maintenance:

Zero

Installation Summary

  • Model: Vulcan S25

  • Location: Dongfeng Honda, China

  • Application: Production robot cooling system

  • Results: Significant scale reduction in 3 months

  • Annual Savings: $4,700

3 Months to ROI

Dongfeng Honda proves that Vulcan delivers rapid results in demanding automotive manufacturing environments. In just 3 months, scale on production robot cooling systems was significantly reduced, chemical use dropped, and annual savings of $4,700 were achieved.

Related Automotive Case Studies

Hyundai Motors

9 secondary pipes cleaning eliminated.

Chrysler Cars Factory

$15,000 saved per machine/year.

Delphi Technologies

Auto parts manufacturing protection.

Protect Your Automotive Production

Join global automotive leaders like Honda in choosing Vulcan for proven, chemical-free scale prevention with measurable ROI.

About the Author

Waslix provides non-chemical, maintenance-free scale prevention using Vulcan technology. This case study documents a Vulcan S25 installation protecting production robot cooling systems at Dongfeng Honda Automobile Co., Ltd. in China, achieving $4,700 annual savings.

Project facts

Country
China
Location
China
Industry
Manufacturing
Equipment
Cooling System
Vulcan models used
Vulcan S25

Waslix gathers, organizes, and researches a massive range of products across water, light, air, and energy. We demystify complex technologies to simplify your high-involvement purchasing decisions, making complete solutions easily accessible.

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